In the fall of 1861 after correcting some quality issues the Ordnance Department trail board found with the plunger,which was made of iron and was used to push the paper cartridge into the barrel chamber acting to prevent gas from escaping from the breech. Mr Merrill secured his first Government contract for 600 Carbines, but also an equal number or cartridge boxes, cap boxes, slings and also 60,000 cartridges and 80,000 percussion caps.
The first 600 Carbines were issued to General Stoneman’s calvary consisting of the 11th Pennsylvania and the 1st New York Mounted Rifles. December 24th 1861 the Ordnance Department placed an order for an additional 5,000 Merrill Carbines at $30.00 each.
The Old Model Merrill’s were .54 caliber percussion Carbines and measured 37 3/8”overall length, weighed 6 pounds 8 ounces, the bullet weighed 400 grains with 40 grains of powder, serial numbers were stamped vertically behind the hammer and on the lever latch, the barrel band, trigger guard, butt plate and patch box were all made of brass.
The New Models differ from the previous in that the Lock Plate is stamped to the rear of the hammer the date 63,64 plus it has a small eagle forward of the hammer, no patch box and the lever latch was changed to the round button type latch.
A total of 14,255 carbines and 770 rifles along with 5,502,000 cartridges at a cost of $105,779. Calvary Regiments that were issued Merrill’s were the 27th Kentucky, 1st, 5th, and 18th New York, 1st New Jersey, 7th Indiana 1st and 3rd Wisconsin, 11th, 17th and 18th Pennsylvania and the 1st Delaware.
During the 1863-1864 Ordnance Department survey of officers using the various breech loading Carbines in field use 91 officers responded on the Merrill. The results were Best – 5, Good – 14, Fair – 13, Poor – 16, Worthless – 43.
With little business in post war the Merrill Company closed it doors in 1869.
The Merrill carbine featured is an Old Model with the New Model round button type lever latch.I’m guessing it was one of those that failed in the field and was sent back for repair. Serial number 11468 puts it in the issuance range of late 1863.
This was not a arsenal stored weapon, it’s clear this carbine saw hard use and was fired many of times, oh if only it could talk.
Thanks for stopping by and if you have any questions about this weapon or any of the other weapons in my arsenal feel free to contact me at firstname.lastname@example.org attn: Gene West.